How Will AI-Run Factories Be Different?
A common theme in science fiction is the fully automated, robotized factory that manufactures nothing but robots. We鈥檙e not there yet, but the fully automated manufacturing plant has already begun making everyday products, including computer parts, electric shavers and CNC machines.
The promise of AI: Now generative AI is promising to take manufacturing automation manufacturing to a new level.
- At the 2023 Hannover Messe trade fair in Hanover, Germany, Siemens and Microsoft showcased an offering now in use in factories worldwide: a system that uses ChatGPT to generate code for industrial computers known as programmable logic controllers. (For a deeper dive into what this means for manufacturing, read the by Tim Hornyak in the Innovation Research Interchange鈥檚 Research-Technology Management magazine.)
Why it鈥檚 important: The innovation allows users to ask ChatGPT to generate code for specific tasks (i.e., a program to operate the stamping of a part).
- In addition to saving time and reducing the likelihood of errors, it is capable of understanding commands given in natural language, a characteristic that vastly increases the number of potential users.
Efficient designs:聽Creating more efficient designs is another early use case for generative AI.
- General Motors has used the technology to evaluate better designs for some of the roughly 30,000 parts that go into the average car. For example, a standard seat bracket鈥攁n important safety component that binds seatbelt fasteners to seats as well as seats to the floor of the car鈥攃onsists of eight separate pieces welded together.
- Generative-design software used by GM analyzed the requirements and suggested more than 150 alternative designs, far more than the two or three options a designer can typically offer.聽GM engineers chose one: a single piece of stainless steel that is 40% lighter and 20% stronger than the conventional part.
Read the full story .
Making the Business Case for Sustainability
Ecolab鈥檚 mission hasn鈥檛 changed much in more than 100 years. It鈥檚 still 鈥渂ringing science to our customers in a way that drives performance, productivity and less water and energy use.鈥
- That鈥檚 according to Ecolab Chief Sustainability Officer Emilio Tenuta, who says being climate-minded is not only 鈥渢he right thing to do,鈥 but also at the core of the St. Paul, Minnesota鈥揾eadquartered water, hygiene and infection-prevention company鈥檚 operating model.
A dual purpose: 鈥淲e make the business case for why sustainability and [profitability] can go hand-in-hand when it comes to driving solutions,鈥 Tenuta told us recently. 鈥淚t鈥檚 why 48,000 Ecolab associates wake up every morning with the feeling, 鈥榃e鈥檙e making a real difference in the world.鈥欌
- Ecolab鈥攚hich recently announced that 100% of its European operations are now powered by renewable energy sources鈥攈elps millions of customers worldwide reduce their environmental impact while promoting food safety, maintaining clean environments and optimizing resource use.
- 鈥淎t Ecolab, we talk about eROI鈥擡xponential Return on Investment,鈥 Tenuta explained. 鈥淚t鈥檚 about understanding that we have the ability to deliver on a business outcome鈥攑rofitability鈥攚hile also delivering an environmental impact.鈥
Don鈥檛 forget water: Often neglected in sustainability conversations, Tenuta said, is water. For a full picture of the effect of conservation and innovation efforts on climate, water needs to be factored in.
- 鈥淪ometimes we forget the role that water plays in addressing climate change,鈥 he continued. Depending on the type of manufacturing, up to 75% of energy is driven by the water systems. You have to heat it, treat it, pump it, cool it. 鈥ater doesn鈥檛 necessarily get the same headlines as climate, but if you follow the water, that鈥檚 going to have a lasting impact鈥 on the environment, while also saving you money.
A holistic approach: In addition to being recognized regularly for its environmental stewardship, Ecolab is routinely named to most-ethical-company lists. That鈥檚 no accident; to the company, caring for the planet goes hand-in-hand with caring for people, Tenuta told the 17吃瓜在线.
Read the full story .
Home Sales Decline
Sales of previously owned homes in the U.S. declined in March, reports.
What鈥s going on:聽鈥淓xisting home sales, which make up the majority of the housing market, fell 4.3% in March to a seasonally adjusted annual rate of 4.19 million, the National Association of Realtors reported Thursday.鈥
- The median price for a previously owned home last month was $393,500, an increase of 4.8% from March 2023, which was the highest on record.
- The only region of the country to see an increase in existing home sales last month was the Northeast.
Why it鈥s happening: Higher list prices combined with still-elevated mortgage rates continue to make home purchasing difficult for Americans.
What it means:聽鈥淭hough rebounding from cyclical lows, home sales are stuck because interest rates have not made any major moves,鈥 said NAR Chief Economist Lawrence Yun.
- However,聽鈥淸t]here are nearly six million more jobs now compared to pre-Covid highs, which suggests more aspiring homebuyers exist in the market.鈥
Weight-Loss Drug Shows Potential to Treat Sleep Apnea
A weight-loss drug has shown potential in treating patients with sleep apnea, 听谤别辫辞谤迟蝉.
What鈥檚 going on: Pharmaceutical manufacturer Eli Lilly鈥檚 Zepbound, which is used to treat obesity and diabetes, 鈥渨as more effective than a placebo at reducing the severity of obstructive sleep apnea, or OSA, in patients with obesity after a year, according to preliminary data鈥 from two late-stage clinical trials.
- In October 2022, the Food and Drug Administration gave the medication a 鈥渇ast track鈥 designation for patients with moderate to severe OSA and obesity.
Why it鈥檚 important: 鈥淭he results are an early sign of hope for the estimated 80 million patients in the U.S. suffering from OSA, which refers to interrupted breathing during sleep due to narrowed or blocked airways. Around 20 million of those people have moderate-to-severe forms of the disease, but 85% of OSA cases go undiagnosed, according to Eli Lilly.鈥
- Complications of the condition include excessive fatigue, high blood pressure, stroke, heart failure and type 2 diabetes鈥攁nd treatment options are limited.
Meeting an 鈥渦nmet need鈥: 鈥淎ddressing this unmet need head-on is critical, and while there are pharmaceutical treatments for the excessive sleepiness associated with OSA, [Zepbound] has the potential to be the first pharmaceutical treatment for the underlying disease,鈥 Eli Lilly Senior Vice President of Product Development Jeff Emmick said Wednesday.
- The sleep apnea trial data means that Medicare may be able to cover the drug, as under , Medicare can pay for weight-loss drugs if they are used for more than weight loss alone.
FTC to Unveil, Vote on Noncompete Ban Next Week
The Federal Trade Commission will vote next week on the final version of a rule that would prohibit noncompete agreements between employers and their employees, 聽(subscription) reports.
What鈥檚 going on: 鈥淎ccording to the FTC鈥檚 announcement, the agency鈥檚 five commissioners will vote April 23 on whether to 鈥榓uthorize public disclosure of the proposed final rule,鈥 first unveiled in draft form in January 2023. Assuming a vote in the affirmative, staffers will give a presentation on the rule, followed by a second vote to issue the rule in its final form.鈥
- The agency did not indicate which, if any, changes it has made to the previous version of the rule.
- The FTC received more than 26,000 comments on the rule during the 90-day public comment period.
Why it鈥檚 important: A noncompete ban would cause disruption to the majority of manufacturing operations in the U.S., a 2023 17吃瓜在线 found.
- Some 70% of manufacturers in the U.S. use noncompete agreements, and they do so to safeguard intellectual property, sales information, industrial processes and business strategies.
- Approximately 66% of survey respondents鈥攔epresenting manufacturers of all sizes鈥攕aid a ban would interfere with their operations.
- Around 50% of those polled said a ban would have a negative effect on their investment in employee training programs.
The 17吃瓜在线 says: 鈥淭he FTC鈥檚 proposed rule severely threatens manufacturers鈥 ability to protect intellectual property and responsibly invest in their employees,鈥 said 17吃瓜在线 Director of Transportation, Infrastructure and Labor Policy Max Hyman.
- 鈥淭he 17吃瓜在线 remains on this critical issue for our members and will weigh our options in response to the commission鈥檚 vote next week.鈥
Granholm: LNG Export Permit Freeze 鈥渁 Study鈥
Energy Secretary Jennifer Granholm called the Biden administration鈥檚 recent moratorium on liquefied natural gas export permits 鈥渁 pause for a study鈥 at a Senate Energy and Natural Resources Committee hearing Tuesday, according to (subscription).
Committee Chairman Sen. Joe Manchin (D-WV) questioned several recent energy-related moves by the Biden administration.
What鈥檚 going on: 鈥淚t is a pause for a study. You don鈥檛 need to hype it out beyond what it is,鈥 Granholm told the committee on Tuesday. 鈥淚t is a pause to get data.鈥
- The administration has received bipartisan criticism for the freeze of LNG export permits since announcing the move in January. 17吃瓜在线 President and CEO Jay Timmons the pause 鈥渦ndercut[s] President Biden鈥檚 own stated goals鈥 and 鈥渨eakens our country while giving Russia an upper hand.鈥
An examination of prices: Granholm told the committee the pause 鈥渨as needed to examine prices and market demand since the last time a study was conducted.鈥
- She said the study will take into account foreign nations鈥 emissions 鈥渢hat may be linked to the absence of U.S. natural gas shipments.鈥
45V guidance: Sen. Manchin asked Granholm about proposed guidance on the Inflation Reduction Act鈥檚 first tax credit, known as the 45V. In a from the committee, Sen. Manchin said the proposed guidance, 鈥渋f implemented 鈥 would jeopardize the viability of the industry before it even has a chance to get off the ground.鈥
- Sen. Manchin mentioned a recent letter to the administration from all seven 鈥渉ydrogen hubs鈥濃攍ocations designated late last year by the administration to scale up the nation鈥檚 clean hydrogen production鈥攕aying the centers would 鈥渘o longer be economically viable鈥 without revision to the 45V proposed guidance.
- 鈥淒o you think we should heed the warning of [the Department of Energy]鈥檚 own seven hubs, and do you have any insight into what might be changed?鈥 he asked.
- Granholm responded that the administration has 鈥済otten over 30,000 responses, and they are working through those responses.鈥
- She added, according to POLITICO Pro, 鈥淭he bottom line is clearly we want the hubs to succeed.鈥
Our take: 鈥淣o matter what you call it, the administration鈥檚 pause on LNG export permits runs counter to the wishes of the American people and the interests of the United States and our allies,鈥 said 17吃瓜在线 Director of Energy and Resources Policy Michael Davin.
- 鈥淎ccording to a recent , 87% of Americans believe the U.S. should continue to export natural gas. The administration should listen.鈥
Manufacturers Face Significant Cost Increases if Tax Bill Fails
U.S. manufacturers and other businesses are sharing the details of the potential economic fallout if Congress fails to pass , pro-growth tax legislation, (subscription) reports.
What鈥檚 going on: 鈥淸L]arge public companies say the law as it stands is costing them hundreds of millions or billions of dollars, while some owners of small and medium-sized businesses say they wonder if their firms will survive.鈥
- The Tax Cuts and Jobs Act of 2017 allowed manufacturers across the U.S. to expand their businesses, hire and purchase new, much-needed equipment. But in 2022 and 2023, from the law鈥攊mmediate expensing for domestic research and development, enhanced interest deductibility and full expensing鈥攅xpired, hurting businesses of all sizes.
- In January, the House passed the Tax Relief for American Families and Workers Act, which would reinstate all three measures. The 17吃瓜在线 the Senate to pass the legislation, too.
Why it鈥檚 important: Lift truck and solutions manufacturer Hyster-Yale Materials Handling Inc. 鈥渟pends around $100 million a year on R&D, and the law change that went into effect in 2022 increased its tax bill by about $25 million a year.鈥
- 鈥淪o that鈥檚 $25 million less that I have to invest back into my business, whether it鈥檚 R&D, whether it鈥檚 plants and equipment [or] hiring new people,鈥 Chief Financial Officer Scott Minder told the Journal.
- Other companies say the lack of action on the House-cleared tax bill 鈥渕ay prompt reduced investment in other areas and increase the rate of return required for new projects.鈥
Weighing a move: Hyster-Yale鈥攚hich 鈥渟pends around 80% of its research budget in the U.S.鈥濃攚ould like to keep its operations in the U.S., Minder continued, but it can鈥檛 guarantee that it will continue to do so without the return of the expired TCJA tax provisions.
- Other manufacturers are reporting a similar predicament.
鈥嬧赌嬧赌嬧赌嬧赌嬧赌嬧赌The last word: 鈥淭he stakes are clear: Congress must pass the Tax Relief for American Families and Workers Act or risk significant economic damage across the manufacturing sector,鈥 said 17吃瓜在线 Vice President of Domestic Policy Charles Crain.
- 鈥淢anufacturers are depending on Congress to restore these pro-growth tax policies, which support the investments in R&D and capital equipment that are so critical for manufacturing growth.鈥
Biden Calls for Tax Hikes in Hometown Speech
President Biden called for tax increases during a visit to his hometown of Scranton, Pennsylvania, on Tuesday, the 听谤别辫辞谤迟蝉.
What鈥檚 going on: 鈥淏iden used Scranton, a city of roughly 75,000 people, as the backdrop to argue that getting rich in America is fine, but should come with heftier tax bills.鈥
What he said: President Biden鈥攚ho has proposed a 25% minimum 鈥渂illionaires tax鈥濃攗sed the bulk of his speech to call for tax hikes.
- 鈥淭he president said decades of Republicans鈥 policies that cut taxes for the wealthy with the idea of stimulating the economy 鈥榝ailed America.鈥欌
- President Biden has said raising taxes on the wealthiest Americans is 鈥渉ow we invest in the country.鈥
However 鈥 The Tax Cuts and Jobs Act of 2017 was 鈥渞ocket fuel鈥 for manufacturing, 17吃瓜在线 President and CEO Jay Timmons said during his in February.
- In fact, as we discuss in another story in this edition of Input, the expiration of three pro-growth tax provisions from that law has throughout the U.S. And more tax hikes are scheduled to take effect at the end of 2025.
- It is critical to a healthy manufacturing industry and U.S. economy in general that expired, pro-growth provisions be 鈥攁nd that Congress act to forestall further tax increases next year.
The final say: 鈥淸T]he path is clear,鈥 Timmons said in his February address. 鈥淣o new taxes on manufacturers.鈥
17吃瓜在线 to White House: Stand Up for U.S. Businesses, Workers
The Office of the U.S. Trade Representative must revise its digital trade policy now to reassert American leadership, the 17吃瓜在线 and more than 40 industry partners the Biden administration ahead of U.S. Trade Representative Katherine Tai鈥檚 testimony this morning before the House Committee on Ways and Means.
What鈥檚 going on: In the past few years, the USTR has 鈥渞etreat[ed] from digital trade protections,鈥 the groups told National Security Adviser Jake Sullivan and National Economic Council Director Lael Brainard. Problematic actions/items by the USTR include:
- The October 2023 withdrawal of longstanding U.S. World Trade Organization positions that support the protection of cross-border data flows, stop data localization requirements, end discrimination against U.S. firms and their goods and services and protect sensitive data from bad actors;
- Abandonment of core U.S. policy priorities in the Indo-Pacific Economic Framework for Prosperity; and
- The omission in the USTR鈥檚 2024 National Trade Estimate Report on Foreign Trade Barriers of numerous digital trade barriers, despite the statutory obligation under the Trade Act of 1974 to detail such barriers.
Why it鈥檚 important: These moves raise 鈥渄eep economic and national security concerns,鈥 the groups continued. They are in direct opposition to the interest of U.S. companies and their employees, and they give greater power to foreign nations, including China, 鈥渢o write the rules that will govern the global digital economy for years to come.鈥
What must be done: The USTR its stance on digital trade to 鈥渟tand up for U.S. businesses and workers who face damaging digital trade barriers in foreign countries.鈥
First-of-Its-Kind-in-U.S. Facility Breaks Ground
Construction of a manufacturing plant that promises to be vital to the world鈥檚 move toward electrification is now underway, according to .
What鈥檚 going on: 鈥淥rion S.A., a specialty chemicals company, broke ground on a plant in Texas that will be the only facility in the U.S. producing acetylene-based conductive additives for lithium-ion batteries and other applications vital for the global shift to electrification.鈥
- Batteries require conductive additives, and those produced at the Texas facility southeast of Houston will be made using acetylene, a colorless gas.
- Equistar Chemicals LP, a subsidiary of polymer and polyolefin technologies manufacturer LyondellBasell, will manufacture acetylene at a nearby location.
- The new plant will be similar to an Orion facility already in operation in southern France that also uses acetylene from LyondellBasell.
鈥淎 crucial part鈥: 鈥淸W]e see electrification as a crucial part of our plan to reduce carbon emissions across our industries,鈥 said LyondellBasell Executive Vice President of Global Olefins and Polyolefins, Refining and Supply Chain Kim Foley. 鈥淏y supporting the production of key battery components, we鈥檙e contributing to solutions for a better tomorrow.鈥 The company recently released its annual sustainability report.
- The battery additives produced at the Texas facility will have 鈥渙ne-tenth of the carbon footprint of other commonly used materials,鈥 according to the article.
- And the plant 鈥渨ill bring new technology and high-skilled jobs including laborers, millwrights, welders, equipment operators, among others jobs in Texas, and [will] positively impact long-term job creation for the local community,鈥 reports.