17吃瓜在线 Co-Hosts Second Annual North American Manufacturing Conference
The 17吃瓜在线 co-hosted the 2024 North American Manufacturing Conference on Tuesday and Wednesday in Ottawa, Canada, along with the Canadian Manufacturers & Exporters and the Confederation of Industrial Chambers of Mexico. This year鈥檚 conference kicks off the 17吃瓜在线鈥檚 advocacy push ahead of the expected review of the United States鈥揗exico鈥揅anada Agreement.
Well-timed: The conference was timely, as President-elect Trump on Wednesday night his nomination of former U.S. Rep. Pete Hoekstra (R-MI) as the next U.S. ambassador to Canada鈥攁nd touted the USMCA.
- 17吃瓜在线 President and CEO Jay Timmons following the news: 鈥淲e appreciate [President-elect Trump]鈥檚 foresight in prioritizing the U.S.鈥揅anadian relationship and negotiating the USMCA, a trade deal that has been essential to the strength and success of manufacturing across North America. We look forward to working with [Hoekstra] as the next U.S. ambassador to Canada.鈥
- The conference also came just a day before significant news from Mexico: that its lower house of Congress a spate of constitutional reforms proposed earlier this year by former President Andr茅s Manuel L贸pez Obrador.
- Some of the reforms鈥攚hich include the dismantling of several independent public regulatory agencies and restrictions on U.S. participation in the energy sector鈥攁ppear to violate Mexico鈥檚 obligations under the USMCA.
鈥淎 crucial moment鈥: 鈥淸T]his conference is happening at 鈥 a crucial moment,鈥 Timmons told event attendees on Tuesday. 鈥淲e need to be clear-eyed about what we鈥檙e up against as we forge a more resilient and stronger North American manufacturing economy. Our associations and companies are at the vanguard. It will be up to us to make the case for vibrant economic ties and trade between our countries.鈥
Strong trade ties needed: The USMCA was a main topic at the conference, which consisted of multiple panel discussions and fireside chats with officials, experts and journalists from the U.S., Mexico and Canada.
- In talks on Tuesday with reporters from CNN and Canada鈥檚 Globe and Mail, Timmons highlighted the results of a recent joint 17吃瓜在线鈥揅ME-CONCAMIN 听It found that “86% of [North American] manufacturers expressed strong support for extending the CUSMA/USMCA/T-MEC agreement when it comes up for review.”
- The conference鈥檚 panel events focused on different aspects of the USMCA. Speakers on one panel talked about key opportunities and challenges for the agreement in a shifting global landscape, while those on another keyed in on the effectiveness of the USMCA four years after its inception.
Speaker list: Event speakers included ExxonMobil Senior Vice President and 17吃瓜在线 Executive Committee member Neil Chapman, U.S. Department of State Acting Assistant Secretary of Economic and Business Affairs Amy Holman, CONCAMIN President Alejandro Malag贸n Barrag谩n, Canadian Minister of Innovation Fran莽ois-Philippe Champagne, CEMEX Vice President of Corporate Affairs Carlos Garza Gal谩n, veteran POLITICO reporter Doug Palmer and many others.
- 17吃瓜在线 Vice President of International Policy Andrea Durkin moderated a panel on the USMCA review. It featured Martinrea International Executive Chairman and Co-Founder Rob Wildeboer, 3M Government Affairs Head for the United States and Canada Elise Maheu and Xignux Public Affairs and Institutional Relations Director for the United States Iv谩n Rivas.
- 鈥淭he review is a novel mechanism in a trade agreement,鈥 Durkin said after the conference. 鈥淢anufacturers in North America base their long-term plans on the benefits of the USMCA. They want the three governments to avoid a scenario that creates significant business uncertainty.鈥
Ministerial meetings: 罢颈尘尘辞苍蝉鈥攚丑辞 appeared Wednesday on CBC News鈥 鈥淧ower & Politics鈥 to discuss the likely impact of the U.S. elections on North American trade鈥攁lso spoke one-on-one to Canadian Minister of Labor and Seniors Steven MacKinnon and Minister of Energy Jonathan Wilkinson.
- Timmons thanked MacKinnon for the Canadian government鈥檚 in the recent bicoastal Canadian port strikes, which reopened the points of entry, as well as his intervention to end a rail stoppage in the country.
- In his discussion with Wilkinson, Timmons told the energy minister the U.S. and Canada should 鈥渂uild cross-border relationships鈥 to share access to critical minerals and materials including copper, lithium, uranium and graphite.
The final say: 鈥淣orth America鈥檚 integrated manufacturing system is the envy of the world,鈥 Timmons said at the event. 鈥淲e hold a competitive edge globally鈥攁nd we can keep it if our governments stay true to the commitments set forth in the USMCA.鈥
How Manufacturers Can Save Millions Through Incentives Programs
鈥$80 billion is given away every year in state and local incentives,” according to Atlas Insight Managing Partner Brian Corde. “Plus, the Biden administration has added $455 billion just in federal grants.”
In this investment landscape, manufacturers need all the help they can get finding, applying for and complying with these incentive programs. Atlas Insight, the 17吃瓜在线鈥檚 partner for its , walks companies through this entire complicated process.
Last week, we talked to Corde and Kathy Mussio, Atlas’s other managing partner, about how companies select their new sites. This week, we鈥檝e asked them what manufacturers need to know about incentives.
How do incentives work? Incentives come in two forms, Corde and Mussio explained. First is the type you automatically qualify for if you meet the requirements, known as statutory or as-of-right incentives.
- The second is the type that Atlas lends its expertise to鈥攄iscretionary incentives. These programs offer funds and other pools of money that require business cases, negotiation, applications, and later, proof that a company has met its stated obligations (also known as compliance).
- These programs can take many forms. As Mussio put it, 鈥淪ome states have programs that offer cash to help close the financial gap between two competing locations or increase a project鈥檚 ROI鈥攈elping to make a location more competitive in the financial analysis.鈥
- There are many, many incentives out there, the Atlas partners told us, and the most important steps are understanding which ones a company may be eligible for and helping clients quantify the potential savings.
What if you鈥檙e staying put? These incentives aren鈥檛 just for new facilities, Corde and Mussio emphasized. 鈥淎 majority of incentives are given to companies staying in place,鈥 Corde added.
- Companies can take a lot of actions to qualify for incentives鈥攅xpand their workforces, buy new equipment, train workers in new technologies or add square footage for new production lines.
- 鈥淚t鈥檚 our job to help 17吃瓜在线 members identify their projects that could use incentives. Then we benchmark the incentives, then negotiate on the companies鈥 behalf, then lock the incentives down with the state or city,鈥 Corde said.
What鈥檚 benchmarking? Atlas compares incentive offers from states and localities with the incentives awards that similar companies have received in the past, another way to help ensure that their clients get the best possible deals. There鈥檚 always room for negotiation, the partners say.
- Atlas keeps two databases: the first, a listing of all the incentives that exist on the federal, state and local levels, along with all the necessary forms, key contacts and any other requirements. The second database is a list of what other companies have received for similar types of projects.
- This allows Atlas to identify the typical dollar range that an incentive should provide鈥攕o a company knows whether it has been offered a good deal, and whether it should negotiate, or even go elsewhere.
How do you get the money? After companies successfully secure an incentive award, they must follow compliance schedules to ensure they keep receiving the funds as project milestones are met, while also retaining documentation in case of audit.
- The government offering the incentive typically requires filings to verify how many employees were hired, the wages they earned, even the employers鈥 contributions to health insurance premiums.
A lot to lose: 鈥淲e are being conservative when we say that 50% of incentives awarded never pay out,鈥 Corde said, all because companies fail to fulfill compliance requirements.
How can Atlas help? Atlas creates a 鈥渉olistic incentive management for its clients, for the entire life of the incentive,鈥 so that companies actually receive their money, the partners explained. It even helps with old incentives that remain incompletely documented.
- 鈥淲hen we retained Atlas, it enabled us to bring several one-off incentive agreements around the U.S. into a centralized process,鈥 said a Schneider Electric spokesperson. 鈥淭hat made it so much easier for us to document our part of the expansion agreements and collect the incentives we were owed. Plus, their performance-based fee for this process has been best in class.鈥
How to get started: The is a service for 17吃瓜在线 members, which provides a complimentary initial assessment call and preferred rates on contracted services, including an exclusive success-based fee schedule.
- Atlas is often 鈥渙nly paid for successful outcomes, either a confirmation letter or when the company receives the money over time. We will help you be successful and then benefit once you are,鈥 said Corde.
The bottom line: 鈥淵ou need to have a strategy to go after these incentives, because your competitors are.鈥
Lucid Revs Up the Domestic Graphite Supply Chain
Lucid has already made one of the most energy-efficient cars on the market. Now the company is on a mission to strengthen supply chains for the critical materials powering its award-winning vehicles.
Supply chain warrior: The California-based electric vehicle manufacturer鈥攚hose 2025 Air Pure sedan is the first EV to achieve a milestone 5 miles of range per kilowatt of energy鈥攔ecently reached an agreement with Alaskan mining exploration company Graphite One to purchase synthetic graphite for its vehicles鈥 battery packs.
- The deal, which goes into effect in 2028, is a crucial first step toward cementing a domestic supply chain of graphite, a mineral that makes up about half of every EV鈥檚 battery composition. EV batteries require both synthetic and natural graphite.
- 鈥淭oday 100% of the graphite for batteries assembled in the U.S. comes from overseas,鈥 said Lucid Motors Supply Chain Group Manager of Battery Raw Materials Michael Parton. 鈥淏uilding a robust domestic supply chain ensures the United States and Lucid will maintain technology leadership in this global race.鈥
Pandemic lesson: The global pandemic revealed the downside of depending on other nations for critical materials, and the importance of cultivating domestic sources instead.
- In 2020, 鈥渆very company experienced major challenges when it came to shutdowns and global trade,鈥 Parton said. 鈥淗aving a domestic supply reduces production risk, accelerates response time and agility and lowers the need to carry higher levels of inventory.鈥
A midstream gap: When it comes to EV batteries and their supply chains, 鈥渕uch of the discussion is on localizing the bookends of the supply chain, the downstream battery production and the upstream mineral extraction,鈥 Parton told us.
- Less discussed is the 鈥渕idstream environment,鈥 which comprises the precursor cathode active materials (P-CAM) and cathode active materials (CAM) stages. Materials used during these phases in the battery production process include critical minerals such as lithium, nickel and cobalt.
- The P-CAM market has been a difficult one to navigate, Parton added. For years, the P-CAM stage has been outsourced to countries with more cost-effective production. The problem: These countries also have less stringent environmental regulations than the U.S.
- 鈥淭here鈥檚 limited investment announced [in the U.S.] in the refining and chemical conversion process at these stages, but it鈥檚 where the real need is,鈥 Parton continued. 鈥淭o promote localized sources of supply for mined and recycled minerals, there needs to be a domestic option for both P-CAM and CAM.鈥听
A bipartisan issue: Lucid鈥檚 advocacy for a strong domestic supply chain has won bipartisan support in Congress.
- 鈥淭here鈥檚 something in it for everyone when it comes to efficiency,鈥 said Lucid Motors Senior Manager of International and Trade Policy Emily Patt, citing the environmental and self-sufficiency benefits of a resilient domestic supply chain.
What鈥檚 next: Lucid is expanding its vehicle lineup beyond the Air and the vehicle鈥檚 four trim levels.
- By the end of 2024, the company is scheduled to start production of the seven-passenger Lucid Gravity. The company has also teased an upcoming midsize platform, which is expected to start production in late 2026.
The grand vision: 鈥淭he pursuit of efficiency drives Lucid as a company,鈥 Patt said. 鈥淲e鈥檙e not just making zero-emission cars; we鈥檙e committed to making the best use of the world鈥檚 resources to maximize the benefits for electrification and the planet.鈥
How Manufacturers Find Workforces for New Sites
When a manufacturer is thinking about pouring millions or billions of dollars into a new facility, its leaders have a million or billion questions to go with it. Atlas Insight, the 17吃瓜在线鈥檚 partner for its , helps manufacturers answer the biggest question鈥攚here?鈥攚ith a combination of on-the-ground research, data gathering, relationship-building and more.
We talked to Atlas鈥 managing partners, Brian Corde and Kathy Mussio, who offered us a peek into this crucial process. Here鈥檚 what they had to say.
The 鈥渘umber-one factor鈥: While manufacturers typically prioritize access to raw materials and customers when choosing new sites, over the past 10 years the 鈥渘umber-one factor鈥 for manufacturers has been talent, said Corde. How do you evaluate a workforce for jobs that don鈥檛 yet exist?
- First, Atlas looks for locations that already have companies in the same sector as its client, which is an indication of a local pool of talent.
- It then combs through a huge amount of data, including metrics like employment concentration (how likely are you to find a specific job function in that area?), local demographics (is the population expanding or contracting?) and much more.
Decoding the data: Let鈥檚 say an area had 500 people working in nonwoven textiles in 2018, Corde posited, but only 250 today; does that mean a new company in that sector won鈥檛 find the talent it needs?
- Not necessarily, he told us. While it could mean that workers with those skills have moved out of town, it may also indicate that an existing factory closed, forcing employees to find other lines of work. If a new textile facility opens, they might decide to return to their old industry.
- How does Atlas figure out if those workers might come back? One strategy is to have researchers scour the resumes posted on internet job boards鈥攖he more local job seekers who list textile experience, the more likely a new facility will find a skilled and eager workforce.
Drawing on local relationships: Just as important to the data crunching are Atlas鈥 ties to the local economies, Corde and Mussio said. Atlas has relationships with economic developers all over the country, giving it unparalleled insight into what鈥檚 happening in those communities.
- Ten years ago, Mussio said, these organizations might not have needed to find workers for new companies, but today they are in the workforce business鈥攁nd some are even offering incentives to attract more residents to their communities.
Workforce training: Manufacturers also take a keen interest in local training programs when choosing sites and have many options for partnering with them, Corde said.
- In some cases, a company pays for colleges and tech schools to train their workers, in a simple cash deal. But other states, like Virginia, South Carolina and Georgia, will fund the training on a 鈥減reemployment basis鈥 and allow prospective employers to observe the class before recruiting any of its students. That way, employers can observe soft skills before they even begin the hiring process.
Searching for sustainability: While their workforces might be top of mind, companies also prioritize sustainability when selecting their new sites. Some may look for natural gas, some nuclear, some solar鈥攖he configuration will be different for every manufacturer and every location, Corde and Mussio said.
- One large company was looking for a new location where it could build an enormous field of solar panels to support its operations. Atlas informed the company that some local governments might be reluctant to give them so much land, which could otherwise host another business.
- These types of considerations may not occur to a company, which is why Atlas stands ready to explain local concerns to manufacturers, as well as vice versa.
- In the end, the manufacturer did indeed get its solar field.
Take the plunge: If you are looking for expert guidance in your next site search, check out the . 17吃瓜在线 members will receive a complimentary initial assessment call with an expert and a preferred rate on any services contracted鈥攏ot to mention the benefit of the exhaustive and proprietary database that Atlas has created to assist with manufacturing projects.听
Stay tuned . . . for part two, in which we discuss how Atlas helps companies get significant funding from local, state and federal incentives for their projects.听
Inflation Ticks Up
Inflation rose again last month (, subscription).
What鈥檚 going on: The consumer price index increased 0.2% in October, the fourth consecutive increase ().
- 鈥淸P]rices were up 2.6% from a year earlier, in line with economists鈥 expectations. Core inflation, at 3.3%, also matched forecasts,鈥 according to the Journal.
The details: Shelter prices rose 0.4% in October, accounting for more than half the increases overall (BLS).
- Food prices inched up 0.2%, while energy prices were unchanged after having declined 1.9% in September.
What it means: The news strengthened investor confidence that the Federal Reserve will cut rates in December for the third time this year in an effort to hit its 2% inflation goal, the Journal reports.
- 鈥淭he October CPI report will likely support the notion that the last mile of inflation鈥檚 journey back to target will be the hardest,鈥 Wells Fargo economists wrote in a memo to clients ().
Nominations Open for the 2025 Manufacturing Leadership Awards
Nominations for the Manufacturing Leadership Council鈥檚 flagship awards are now open.
What鈥檚 going on: The Manufacturing Leadership Awards鈥攇iven annually by the MLC, the 17吃瓜在线鈥檚 digital transformation arm鈥攈onor manufacturing companies and leaders for the groundbreaking use of digital manufacturing. Those interested in submitting company and/or individual names for consideration for the 2025 awards can do so through Jan. 17, 2025.
- Awards will be given in nine project categories and three individual categories. New for 2025 are Business Model Transformation (for projects) and Women in Manufacturing 4.0 (for individuals).
How they鈥檙e evaluated: For the individual categories, the judges鈥攁 panel of established digital manufacturing experts from outside the MLC鈥攁ssess whether nominees have advanced digital transformation at their companies and whether they meet the criteria for being role models to other manufacturing leaders.
- For the project categories, judges evaluate how each undertaking improved manufacturing processes, furthered business goals and advanced company strategy.
What happens next: Finalists will be notified in March 2025 and announced shortly afterward. Winners will be announced at the Manufacturing Leadership Awards Gala next June.
- 鈥淭he Manufacturing Leadership Awards give the MLC the chance each year听to honor some of the remarkable people and endeavors in manufacturing today,鈥 said MLC Senior Content Director Penelope Brown. 鈥淲e look forward to reviewing the nominations and learning more about the incredible innovation taking place in our industry.鈥
Get involved: Have a person or project in mind for the 2025 Manufacturing Leadership Awards? Submit their names .
- MLC members receive one complimentary project entry and one complimentary individual entry.
WIN鈥檚 First Event Is a Roaring Success
The inaugural 鈥淓mpowering Women鈥檚 Leadership in Manufacturing鈥 event was a smash hit.
What鈥檚 going on: The newly minted Women in 17吃瓜在线鈥攁 group composed of women executives at 17吃瓜在线 member companies鈥攇athered for the first time last month at Johnson & Johnson鈥檚 World Headquarters in New Brunswick, New Jersey.
- Headlining the event were Johnson & Johnson Executive Vice President and Chief Technical Operations and Risk Officer (and 17吃瓜在线 Board Chair) Kathy Wengel and Cornerstone Building Brands President and Chief Executive Officer (and 17吃瓜在线 Executive Committee member) Rose Lee.
- 17吃瓜在线 Executive Vice President of External Affairs Erin Streeter also spoke at the event, conducting a conversation with New Jersey State Senator Linda Greenstein, who is a co-chair of her state鈥檚 manufacturing caucus.
The background: WIN arose out of discussions among several women leaders on the 17吃瓜在线鈥檚 executive committee, including Wengel and Lee, who hosted introductory sessions at the 17吃瓜在线鈥檚 spring and fall board meetings. The goals of the new group include:
- Amplifying the voice of women leaders in manufacturing advocacy;
- Supporting professional growth for women in manufacturing; and
- Promoting the growth of women executives in 17吃瓜在线 membership.
The word from Wengel: At the October event, the Johnson & Johnson leader paid homage to the women of J&J who led critical听 operations for the organization over 100 years ago.
- 鈥淒uring World War I, Edith H. led a team of 140 women鈥攔unning J&J鈥檚 sterile suture manufacturing operation round-the-clock to meet demand for our products on the front lines,鈥 Wengel said.
- 鈥淵es, we鈥檝e come a long, long way [since WWI],鈥 she continued, 鈥渂ut all of us know there鈥檚 still so much more we want and need to accomplish.鈥
- 鈥淲ith WIN, we want to transform the industry as a whole鈥攃reating momentum for meaningful reforms to policy and corporate culture that support professional growth for all women in manufacturing.鈥
A conversation with Lee: After her speech kicking off the event and introducing WIN, Wengel conducted a dialogue with Cornerstone President and CEO Lee, who also stressed the importance of spotlighting women鈥檚 experiences in manufacturing.
- 鈥淔or most of us it鈥檚 been a long and sometimes tough journey,鈥 Lee said. 鈥淏ut once we get here, it can be easy for some of the hard realities of the journey to fade as we deal with day-to-day challenges of running our company, division, business or team.鈥
- 鈥淔or WIN to be effective, we need to stay in touch with the front lines where we make our great products, and with what the customers want and need. We also need to support and lift up one another to be the most effective women in manufacturing today,鈥 she added.
Why it鈥檚 important: 鈥淥ur companies are better, our industry is better, the world is better when women are an equal part of the leadership team and decision-making process,鈥 Wengel said. 鈥淓verybody wins when we have more women in manufacturing leadership positions.鈥
Get involved: If you are a female leader in manufacturing, WIN is eager to hear your perspective. Please take the here to tell us your views on supporting women throughout the industry.
Manufacturer Sentiment Declines
Manufacturer sentiment fell in the third quarter of this year, according to the 17吃瓜在线鈥檚 , out Wednesday.
What鈥檚 going on: Results of the survey, which was conducted Sept. 5鈥20, reflect 鈥減reelection uncertainty,鈥 17吃瓜在线 President and CEO Jay Timmons 鈥攂ut also larger economic concerns.
- 鈥淭he good news is that there is something we can do about it,鈥 said Timmons. 鈥淲e will work with lawmakers from both parties to halt the looming tax increases in 2025; address the risk of higher tariffs; restore balance to regulations; achieve permitting and energy security; and ease labor shortages and supply chain disruptions.鈥
Key findings: Notable data points from the survey include the following:
- Some 62.9% of respondents reported feeling either somewhat or very positive about their business鈥檚 outlook, a decline from 71.9% in Q2.
- A weaker domestic economy was the top business challenge for those surveyed, with 68.4% of respondents citing it.
- Nearly nine out of 10 manufacturers surveyed agreed that Congress should act before the end of 2025 to prevent scheduled tax increases on manufacturers.
- The overwhelming majority鈥92.3%鈥攕aid the corporate tax rate should remain at or below 21%, with more than 71% saying a higher rate would have a negative impact on their businesses.
- More than 72% said they support congressional action to lower health care costs through the of pharmacy benefit managers.
The last word: 鈥淲hen policymakers take action to create a more competitive business climate for manufacturers, we can sustain America鈥檚 manufacturing resurgence鈥攁nd strengthen our can-do spirit,鈥 Timmons said.
- 鈥淭his administration and Congress鈥攁nd the next administration and Congress鈥攕hould take this to heart, put aside politics, personality and process and focus on the right policies to strengthen the foundation of the American economy.鈥
Solving the Talent Equation at the MI鈥檚 Workforce Summit
More than 300 leaders and experts gathered in Minneapolis last week to discuss the industry鈥檚 talent challenges, from hiring to training and retaining. The Manufacturing Institute鈥檚 annual Workforce Summit convened manufacturers, partners from education and training groups, philanthropy leaders and representatives from community-based organizations to share insights and brainstorm solutions.
The backdrop: With more than , manufacturing leaders are intent on solving the talent equation.
- MI Chief Program Officer Gardner Carrick provided context for attendees. 鈥淔or the last 7+ years, manufacturers have told the MI that the single biggest challenge they face is finding the right people to employ,鈥 he said. 鈥淚t is the crisis right in front of us.鈥
- Carrick urged attendees to 鈥渁ct now, because the system needs help.鈥 However, he also noted that this crisis will take time to fix, saying that manufacturers should 鈥渂e patient, but be committed.鈥
Quick insights: The participants brought many new ideas and fresh perspectives to the gathering. Here are some of the highlights:
- Recruitment and hiring: NTT DATA led a session on artificial intelligence technologies that can help with talent attraction, while other sessions focused on changing Americans鈥 perceptions of the industry and demonstrating that manufacturing is a 鈥渃ool鈥 field to work in.
- Retention: Mark Rayfield, CEO of Saint-Gobain North America and CertainTeed, highlighted the importance of culture as a retention tool, saying, 鈥淐ulture is everything. Employees want to work for a place where they are respected.鈥 In a separate session, Jill Wyant, president and CEO of Madison Air, shared why their cultural value of frontline obsession guides how they attract and retain their frontline employees.
- Training: One session focused on training frontline supervisors in methods that boost retention of frontline workers. Other sessions focused on using the FAME USA model (of combined accreditation and training) to cultivate talent for manufacturing facilities.
- Preparing the next generation: Ketchie Inc.鈥檚 Andy Silver spoke about the company鈥檚 program, an unpaid internship program for high school students that offers real-world learning experience and mentorship. Programs like these can transform young people鈥檚 perceptions of the manufacturing industry and set them on rewarding career paths, as Silver noted.
Did you miss it?鈥Don鈥檛 worry! There are plenty of ways to get involved in the solutions being driven by the MI, the 17吃瓜在线鈥檚 501(c)3 workforce development and education affiliate.
- Check out the , a new initiative that will provide manufacturers innovative resources and opportunities to access solutions and best practices on how to tackle the challenges of recruiting, training and retaining talent in today鈥檚 competitive landscape. Attendees got a first look, but now we鈥檙e sharing it with everyone.
- 骋别迟鈥痙irectly from the MI on the latest workforce insights and receive information about registering for next year鈥檚 Workforce Summit in Charlotte, North Carolina, taking place Oct. 20鈥22, 2025.
- Want more labor data and insights? Sign up for the MI鈥檚 comprehensive to stay up to date on the latest workforce trends.
The last word: 鈥淭he MI and manufacturers across the country are changing the narrative, raising awareness and finding new ways to get people in the door and retain them,鈥 said MI President and Executive Director Carolyn Lee. 鈥淎s we face workforce shortages and retention challenges, events like the MI鈥檚 Workforce Summit are necessary to help the industry share important insights and ensure the readiness of the future manufacturing workforce.鈥
AO Smith鈥檚 Water Heaters Drive Building Efficiency
At AO Smith, the name of the game is efficiency. Though the company produces an array of water heaters, boilers, storage tanks and water treatment and filtration equipment, one goal is the same for every product: It should do more with less. This is especially true for hydronic and water heating appliances as these are energy intensive.
鈥淥n average, water heating loads are 25鈥30% of a home or building鈥檚 carbon profile,鈥 said AO Smith Corporate Vice President of Government, Regulatory and Industry Affairs Joshua Greene.
- 鈥淎fter space heating and cooling, water heating is the next largest energy load in a home or commercial building. If you鈥檙e concerned about your energy spend, using heat pump technology is the most efficient way in which to reduce the overall spend on those heating loads.鈥
Efficiency in action: Recently, one of the Milwaukee, Wisconsin鈥揵ased company鈥檚 water heating products鈥攖he CHP-120 fully integrated heat pump water heater鈥攚as installed in a Hilton property in New Haven, Connecticut, the all-electric Hotel Marcel, which opened in 2022 in the former headquarters of the Armstrong Rubber Company. Unlike conventional water heaters, which generate heat directly, heat pumps use electricity to move heat around.
- Hotel Marcel is the sole U.S. hotel to earn the U.S. Green Building Council鈥檚 Leadership in Energy and Environmental Design Platinum status in a decade.
The differentiator: The CHP-120 is the only unitary (one-piece) commercial heat pump water heater on the market. Comparable items use a split system in which one part, the compressor, sits outside of the building.
- The design enables Hotel Marcel and other customers to put the entire unit inside in a single room and 鈥済et the benefit of taking moisture out of the air in that room, then get to use the hot water that鈥檚 in the tank afterward, for laundry and other uses,鈥 Greene told us.
- 鈥淪o, it鈥檚 essentially free hot water鈥攁nd you鈥檙e bringing down the ambient air temperature and humidity, which helps offset energy that would have been needed to cool that area.鈥
Gaining popularity: Current heat pump water heater customers are mostly residential homeowners, but in the commercial market, the technology has been growing at a rapid pace, Greene continued, because the energy savings 鈥済o straight to companies鈥 bottom line.鈥
- 鈥淢any states now offer rebates to help offset the higher upfront costs of the technology. As a result, we鈥檙e starting to install commercial heat pump water heaters in restaurants, schools, [more] hotels, multifamily housing鈥 and more.
- A single CHP-120 installed in an apartment building, for example, can support several apartments depending upon on-site conditions, Greene said.
Overcoming barriers: Of the millions of water heaters (gas and electric) sold each year by manufacturers in the U.S., fewer than 3% are heat pump water heaters, Greene said. The main reason: price.
- 鈥淭he average all-in project cost of a heat pump water heater is from $3,000 to $6,000鈥 in the residential market, he went on. From a residential standpoint, 鈥渢he average all-in cost of a 45-gallon gas or electric unit is about $800. It鈥檚 that cost delta that鈥檚 been the main impediment鈥攂ut they鈥檙e 300 to 400 times more efficient, so one will save you 70% on your bill every month.鈥
- In the commercial market, heat pump water heating project costs are much higher due to size and other variables, but the energy savings can be exponentially larger, Greene added.
Regulation changes: With state and federal regulations and rebates, incentivizing high-efficiency technologies, heat pump water heater adoption鈥攚hich is already on the uptick鈥攚ill likely rise in many states in the coming years, according to Greene.
- 鈥淣ow with robust federal tax credits and home energy rebates, coupled with utility rebates, they鈥檙e slicing that $3,000 to $6,000 [price tag] in half, and in places like California, you can get 80% or more of the cost covered.鈥
- AO Smith expects to stay busy, Greene said with a laugh.
Coming up: What鈥檚 next for a company that, in its 150-year history, has been at least three different businesses鈥攈aving gone from automotive-frame maker to energy sector steel product manufacturer to leading global water technology company?
- 鈥淵ou can certainly expect to see continued innovation,鈥 said Greene. 鈥淥ur company has transformed a few times over the past century, and we will continue to evolve, with a focus on water technology, while adhering to the guiding principles and values that the Smith family established 150 years ago.鈥